Classfication : AWS-SFA A5.20E71T-1

Description : ROYALFIL GS-12R is an all position rutiie flux cored wires designed for optimum performance when using 100% CO₂ shielding. The smooth metal transfer facilitates easy deposition of vertical-up stringer beads. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for X-ray soundness. This wire is formulated to produce fewer fumes, minimal spatter.

Applications : Royalfil GS-12R is designed for all position single and multipass welding of low and medium carbon steels. Suitable for joining steels conforming to ASTM SA-36/ SA-36M and A,B,C,D grades of SA-283 / SA-283M & SA-414 / SA-414M. e.g. Fabrication in chemical plant machinery structures & steel frames in ship building, heavy bridges & towers.

Classfication : AWS-SFA A5.20E71T-5

Description : ROYALFiL GS-15RB is an all position flux cored wire - having stable and smooth arc with good slag detachability designed for weld in flat position and for welding fillet welds in horizontal position. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for radiography soundness. This wire is formulated to have high resistance to cracking with fewer fumes & minimal spatter.

Applications : RoyalfilGS-15RB is designed for all position single and multipass welding of low and medium carbon steels. Suitable for joining steels conforming to ASTM SA-525-70, and C grades of SA-285,1S:2OO2-2A & 2B, IS2062, 1S226 & D1N 17155 HIV e.g. Construction of bridges, pressure vessel & offshore structures.

Classfication : AWS-SFA A5.29E81T1-W

Description : ROYALFIL GS-18R is rutile base all position flux cored wire for welding of low alloy. This wire is having stable and smooth arc with good slag detachability & excellent bead appearance. This wire is designed for welding CORTON grade weather resistance steels.

Applications : Royalfil GS-18R is designed for welding atmospheric corrosion resistant steel as Resco, corton & ITACOR. Suitable for joining weathering grade steels conforming to ASTM SA-588, SA-242 etc.

Classfication : AWS-SFA A5.20E70T-5

Description : ROYALFIL GS-31B are highly basic flux cored wires having stable and smooth arc with good slag detachability. The weld metal is of radiographic quality. This wire is formulated to have excellent crack resistance in rigid joints subjected to high stresses.

Applications : Royalfil GS-31B is ideal for welding carbon steels, fine grained steels subjected to dynamic loads, high stresses where good toughness at sub-zero temperatures with excellent crack resistance required. Typical applications includes steel plant equipments, heavy machinery etc. Suitable for joining steels conforming to ASTM Grade C of SA-285/SA-285 M,C,D,E Grades of SA-414/SA-414M Grade 60) Grade65 of SA-515,SA 516/SA-515 M,SA 516M.

Classfication : AWS-SFA A5.20E70T-5

Description : ROYALFIL GS-31 RB are all position flux cored wires. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for X-ray soundness. This wire is formulated to produce fewer fumes, minimal spatter.

Applications : ROYALFIL GS-31RB is designed for all position single and multipass welding of low and medium carbon steel. Suitable for joining steels conforming to ASTM Grade C,D,E OF SA-414 /SA-414M, Typical application includes steel plant equipments, heavy machinery etc.

Classfication : AWS-SFA A5.29E80T1-K2

Description : ROYALFIL GS-36R are positional low alloy rutile base gas shielded flux cored wires depositing approximately 1.0-2.0% Ni & 0.30%Mo weld metal. The slag coverage is complete and designed for easy removal. Weld meta! is consistently free of inclusions and porosity with very good mechanical strength.

Applications : Royalfil-GS-36R is ail positional welding wire for welding of high tensile steel used in machinery, structures bridges etc.

Classfication : AWS-SFA A5.29E90T5-K2

Description : ROYALFIL QS-41B is basic flux cored wire having stable and smooth arc with good slag detachability. This wire is designed to give minimum 90,000 psi tensile strength with CVN impact of 27J at -51^°C

Applications : Royalfil GS-41B is suitable for welding of many HSLA steels like HY-80, Naxtra 56,63,LA60 etc. Suitable for joining steels conforming to ASTM Grade 60, Grade 65 steel of SA-515 / SA-515M Grade 55,Grade 60, Grade 65 steels of SA-516 / SA-516M, all thickness range of SA-455 / SA-455M etc.

Classfication : AWS-SFA A5.29E90T5-B3

Description : ROYALFIL GS-41B3 is basic flux cored wire having stable and smooth arc with good slag detachability. This wire is designed for welding of creep-resisting 2.25% Cr & 1 % Mo steels.

Applications : Royalfil GS-41B3 is designed for welding of creep-resisting 2.25% Cr & 1% Mo steel in flat and horizontal position. It is used for welding of high temperature, creep resistant Cr-Mo alloy boiler plates, pressure pipes and other pressure vessel applications. Suitable for joining steels conforming to ASTM Grade F22 of SA-182 / SA-182M & SA-336/ SA-336M,Grade T4 T22 of SA-199/SA-1995M,Grade P22 of SA-335 / SA-335M etc.

Classfication : AWS-SFA A5.29E91 T1-B3

Description : ROYALFIL GS-41 R is an all position low alloy rutile base flux cored wire depositing approximately 2.25% Cr & 1.0%Mo weld metal. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for radiography soundness.

Applications : Royalfil GS-41 R is used for welding of similar composition of Cr-Mo steels and other creep resistant steels. It is also used for welding of high temperature & pipe steels for oil industry and for welding of steel casting (DIN 7245:GS-18CR Mo9-10) Suitable for joining steels conforming to ASTM Grade F22 of SA-182/ SA-182M & SA-336/ SA-336 M,GradeT4, T22of SA-199/SA-1995 M,GradeP22 of SA-335/SA-335 M etc.

Classfication : AWS-SFA A5.29 E110 T5-K4

Description : ROYALFIL GS-42B is low alloy basic flux cored wire depositing 2% Ni,0.4 % Cr & 0.5% Mo weld metal. The weld deposit is of radiographic quality with very low diffusible hydrogen and stable and smooth arc with good slag detachability.

Applications : Royalfil GS-42B is designed for welding of high strength, fine-grained quenched & tempered steels like N-A-XTRA 65, N-A-XTRA 70, etc. to meet low temperature toughness as well as down to -51°C. It is also used for fabrication of earthmoving equipments, steel constructions, crane plates and other similar applications Suitable for joining steels conforming to ASTM Grade C,D of SA-225 / SA-225M, Grade A.B.C of SA-738 / SA-738M, all thickness range of SA-612 / 612M etc.

Classfication : AWS-SFA A5.29E81 T1-B2

Description : ROYALFIL GS-81R is an all position low alloy rutile base flux cored wire depositing approximately 1.25% Cr & 0.50%Mo weld metal. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for radiography soundness.

Applications : Royalfil GS-81R is used for welding of similar composition of Cr-Mo steels and other resistant steels. It is also used for welding of high temperature & pipe steels for oil industry.

Description : Royal 7060 hard facing self shielded (open ARC) flux core wire deposits high chromium high carbon weld metal subjected to hard facing of component for extreme abrasion / erosion under moderate / heavy impact load. The weld deposit is nonmachinable and grinding is possible.

Applications : Hardfacing excavator parts, bucket, cutting edges grabteeth, crusher jaws & cones, table liner high chrome crusher rolls in cement plants, catalyst pipes and bends heavy load earth moving equipments etc.

Weldmetal Analysis %
Element	C	Mn	Si	S	P	Cr
Percent	5.0 % max	1.20 % max	1.0 % max	0.02 % max	0.030 % max	24-26 % max

Welding Parameter :

Size	Range
1.6 - 2.0 mm	200-350A, 26-28 V
2.4 - 2.8 mm	250 - 400A, 28-29 V

Wire Extension (Stick out)	35 - 40mm
Hardness	56-62 HRC on IIIrd layer.
Polarity	DC + ve.
Size	1.60mm, 2.00mm, 2.80mm diameter.
Packing	Supplied in 12.5 kgs. spool sealed in polythene bag and shrink wrapped in a corrugated box. 2.4 & 2.8mm wires are available in 250 kgs fiber drum for automatic welding.

Description : A low alloyed flux core wire designed for building up crack free weld deposit and are machinable with carbide tipped tools. Deposited weld metal gives the hardness 35 – 50HRC.

Applications : It is for rebuilding of worn machinery parts, deposit surfaces are suitable for metal to metal rolling and sliding contact of low / high speed gear teeth shaft rail links etc.

Weldmetal Analysis %
Element	C%	Mn%	Si%	Cr%	Mo%	V%
Percent	0.10-0.30	0.50-2.0	1.0 max	1.80-3.80	1.0 max	0.35 max

Mechanical Properties : Hardness on III rd Layer is 30 - 40 HRC.

Current / Polarity : DC Wire Positive.

Size of wire dia (mm)	Current / Amp. Range	Volt	Free Wire length (mm)
1.20-1.60	200-300	22-24	25-35
2.00-2.40	250-400	26-28	30-40

Packing : 12.50kgs. spool in polythin bag and shrink packed corrugated box.

Description : A high carbon& high chrome flux core wire depositing a weld metal having excellent resistant of abrasion friction and moderate impact. A deposited weld metal gives Hardness 55 to 60 HRC.

Applications : Suitable for surfacing of minerals craine wheels hot & cold punching dies metal cutting & forming tools, crush hammer & catter pillers trades, crane wheels, conveyer buckets. Etc.

Weldmetal Analysis %
Element	C%	Mn%	Si%	Cr%	Mo%	V%
Percent	0.50-0.80	0.50-1.50	1.0 max	4.0-8.0	1.0 max	0.75 max

Mechanical Properties : Hardness on III rd Layer is 55 – 60 HRC.

Current / Polarity : DC Wire Positive

Size of wire dia (mm)	Current / Amp. Range	Volt	Free Wire length (mm)
1.20-1.60	200-300	22-24	25-35
2.00-2.40	250-400	26-28	30-40

Packing : 12.50kgs. spool in polythin bag and shrink packed in corrugated box.

Description : A high carbon& high chrome flux cored wire depositing air hardfnening weld metal is of approx 58 to 62 HRC. The weld metal is resistant to severe abrasion and moderate impact.

Applications : Suitable for hard facing application like Dredger bucket lips, teeth, shaves, excavator, conveyer bucket cutting edges etc.

Weldmetal Analysis %
Element	C%	Mn%	Si%	Cr%	Mo%	V%
Percent	0.30-0.60	1.0-2.0	1.0 max	4.0-8.0	1.0-2.0	0.5-1.5

Mechanical Properties : Hardness on III rd Layer is 58 – 62 HRC.

Current / Polarity : DC Wire Positive

Size of wire dia (mm)	Current / Amp. Range	Volt	Free Wire length (mm)
1.20-1.60	200-300	22-24	25-35
2.00-2.40	250-400	26-28	30-40

Packing : 12.50kgs. spool in polythin bag and shrikataped in corrugated box.

Description : Royalfil OA - 307 is a Self Shielded rutile coated multi purpose stainless steel flux cored wire for all position welding. The weld metal has excellent crack resistant & heat resistance at 900ºC . It is also corrosion resistant to Atmosphere marine water and weak acids. It gives 18%Cr, 8% Ni, 6% Mn type weld deposit with easily slag removable.

Applications : Suitable for joining ferrtic to austenitic steel, Armour plates, Heat resistant steel, dissimilar steel, Buffer layer on difficult steel before hardfacing, excellent for repairing cracks in austenitic manganese steel casting for surfacing manganese steel.

Weldmetal Analysis %
Element	C	Mn	Si	S	P	Cr	Ni	Mo
Spec. Reqd.	0.13% max	4 – 6 %	1.0% max	0.03%	0.04%	18-20%	9-10.5%	05-1.50%

Mechanical Properties of The Pure Weld Metal
Y.S (N/mm²)	UTS (N/mm²)	Elongation (L =4d) %
400-500	550-650	30% min

Welding Parameter : Dc Wire Positive

Diameter in mm	Amps	Voltages	Free Wire length (mm)
1.60	160-220A	24-28V	25-35
2.4	240-350A	26-30V	30-40
2.8	350-400A	26-30V	30-40

Packing : 12.50kgs. spool in polythin bag and shrink packed corrugated box.

Classfication : AWS-SFA A5.20E 308 LT1-1

Description : Royalfil GS-1C is an extra low carbon lime titania all position 19Cr-10 Ni stainless steel gas shield flux core wire. The weld deposit is highly resistance to intergranular corrosion, cracking oxidation and scaling. It gives uniform and fine rippled bead characterized by excellent all around performance and mechanical properties.

Applications : Royalfil GS-1C is use for welding of 18%Cr, 8% Nickel Steel.

Weldmetal Analysis % (Typical Values Under Co2 Shield):
Element	C	Mn	Si	Cr	Ni	S	P
A - Percent	0.024	1.50	0.50	19.80	9.50	0.010	0.020
Spec. Reqd.	0.040Max	0.5-2.50	1.0 max	18.0-21.0	9.0-11.0	0.030 Max	0.040 Max

Mechanical Properties of The Pure Weld Metal (Typical Values):
Properties	UTS (N/mm²)	Elongation (L=4 d) %	Ferrite
Typical Values	600	40.5	4 to 6%
Spec. Reqd.	520 Min	35 Min	3 to 8%

Welding Parameter : Dc Wire Positive

Diameter in mm	Amps	Voltages
1.20	120-250A	24-28V
1.60	190-300A	26-30V

Shielding Gas : Carbon Dioxide (CO2) or Argon Co2at 10-15 liters per minute.

Standard Wire Diameter : 1.20mm & 1.60mm diameter. Other diameters can be supplied on request.

Packing : Supplied in 12.5 kgs. Plastic spool. Each spool is sealed in an airtight polyethylene bag and then packed in a corrugated box. Other type of packing can be supplied on request.

Recommended Stick Out : 15-20mm

Classfication : AWS-SFA A5.20E 316L T1-1

Description : Royalfil GS - 2C is an extra low carbon rutile coated all position stainless steel flux core welding wire with CO2 gas shielding. It gives the weld deposit of 18% Cr, 12% Ni & 2% Mo etc. It runs smoothly & gives uniform weld metal deposit with easily slag removal. The weld metal is highly resistance to intergranular corrosion due to carbide precipitation.

Applications : It is used for welding of 18% Cr, 12% Ni & 2.50% Mo steel also use for welding of AISE 316L & 317L type of stainless steel in chemical plant, paint, pulp paper & textile industries.

Weldmetal Analysis % (Typical Values Under Co2 Shield):
Element	C	Mn	Si	Cr	Ni	S	P
A - Percent	0.024	1.50	0.50	19.80	9.50	0.010	0.020
Spec. Reqd.	0.040Max	0.5-2.50	1.0 max	18.0-21.0	9.0-11.0	0.030 Max	0.040 Max

Mechanical Properties of The Pure Weld Metal (Typical Values):
Properties	UTS (N/mm²)	Elongation (L=4 d) %	Ferrite
Typical Values	600	40.5	4 to 6%
Spec. Reqd.	520 Min	35 Min	3 to 8%

Welding Parameter : Dc Wire Positive

Diameter in mm	Amps	Voltages
1.20	120-250A	24-28V
1.60	190-300A	26-30V

Shielding Gas : Carbon Dioxide (CO2) or Argon Co2at 10-15 liters per minute.

Standard Wire Diameter : 1.20mm & 1.60mm diameter. Other diameters can be supplied on request.

Packing : Supplied in 12.5 kgs. Plastic spool. Each spool is sealed in an airtight polyethylene bag and then packed in a corrugated box. Other type of packing can be supplied on request.

Recommended Stick Out : 15-20mm

Classfication : AWS-SFA A5.20E 309L T1-1

Description : Royalfil GS-D2 is a stainless steel flux core welding wire for all position welding with co2 and argon co2 mixed shield gases. It gives the 23% Cr and 12% Ni weld deposit with excellent all around performance and resistance to chemical corrosion.

Applications : Royalfil-GS-D2 is suitable for the welding of dissimilar metals such as stainless steel and carbon steel or stainless steel and low alloy steel.

Weldmetal Analysis % (Typical Values Under Co2 Shield):
Element	C	Mn	Si	Ni	Cr	S	P
A - Percent	0.028	1.60	0.65	12.50	23.20	0.010	0.020
Spec. Reqd.	0.04 Max	0.5-2.50	1.0 max	12.0-14.0	22.0-25.0	0.030 Max	0.040 Max

Mechanical Properties of The Pure Weld Metal (Typical Values):
Properties	UTS (N/mm²)	Elongation (L=5d) %	Ferrite
Typical Values	600	40	18%
Spec. Reqd.	520 Min	30 Min	20%

Welding Parameter : Dc Wire Positive

Diameter in mm	Amps	Voltages
1.20	120-250A	24-28V
1.60	190-300A	26-30V

Shielding Gas : Carbon Dioxide or Argon co2 at 10-15 liters per minute.

Standard Wire Diameter : 1.20mm & 1.60mm diameter. Other diameters can be supplied on request.

Packing : Supplied in 12.5 kgs. Plastic spool. Each spool is sealed in an airtight polyethylene bag and then packed in a corrugated box. Other type of packing can be supplied on request.

Recommended Stick Out : 15-20mm