CODIFICATION : AWS A / SFA 5.20 E71T-1C
APPROVED BY : LRA / ABS/ DNV/ GL/IRS /IBR/RDSO

DESCRIPTION: : Royalfil GS-12R is an all position Rutile flux cored wire designed for optimum performance when using CO2 shielding. The smooth metal transfer facilitates easy deposition of vertical-up stringer beads. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for X-ray soundness. This wire is formulated to produce fewer fumes, minimal spatter.

APPLICATIONS: : Royalfil GS-12R is designed for all position single and multipass welding of low and medium carbon steels. Suitable for joining steels conforming to ASTM SA-36 /SA-36M and A,B,C,D grades of SA-283 / SA-283M & SA-414 / SA-414M.(P.No.1) e.g. Fabrication in chemical plant machinery structures & Steel frames in ship building, heavy bridges & towers.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD) :
Element	C	Mn	Si	S	P
Typical Values	0.05	1.25	0.38	0.010	0.018
Spec. Reqd.	0.12 Max	1.75 Max	0.90 Max	0.03 Max	0.03 Max

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES):
Property	UTS (N/mm²)	YS (N /mm²)	Elongation (L=4d) %	CVN Impact Strength At –20ºC (Joules)
Typical Values	550	470	26	60
Spec. Reqd.	490-670	390 Min	22 Min	27 Min

WELDING PARAMETER: (DC+ VE)
Diameter in mm	Flat		Vertical-Up		Overhead
	A	V	A	V	A	V
1.20	180-210	26-30	150-210	22-26	180-210	26-30
1.60	210-250	26-30	180-250	21-27	210-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15-20 lit/min approx.

RECOMMENDED STICK OUT : 15 - 20mm.

PACKING : 15 kgs. plastic spool.

CODIFICATION : AWS A / SFA 5.20 E71T-5C
APPROVED BY : IBR

DESCRIPTION: : Royalfil GS-15RB is an all position flux cored wire-having stable and smooth arc with good slag detachability using CO2 shield. The slag coverage is complete and easy to remove. Weld metal is consistently free of inclusions and porosity for radiography soundness. This wire is formulated to have high resistance to cracking with fewer fumes & minimal spatter.

APPLICATION: : Royalfil GS-15RB is designed for all position single and multipass welding of low and medium carbon steels. Suitable for joining steels conforming to ASTM SA-525-70, and C grades of SA-285, IS: 2002-2A & 2B IS2062, IS226 & DIN 17155 HIV e.g. Construction of bridges, Pressure vessel & Offshore structures.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD) :
Element	C	Mn	Si	S	P	Ni
Typical Values	0.050	1.25	0.45	0.010	0.018	0.40
Spec. Reqd.	0.12 Max	1.75 Max	0.90 Max	0.03 Max	0.03 Max	0.50 Max

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES):
Property	UTS (N/mm²)	YS (N /mm²)	Elongation (L=4 d) %	CVN Impact Strength At – 30ºC (Joules)
Typical Values	550	470	26	60
Spec. Reqd.	490 - 670	390 Min	22 Min	27 Min

WELDING PARAMETER: (DC+ VE)
Diameter in mm	Flat		Vertical-Up		Overhead
	A	V	A	V	A	V
1.20	180-210	26-30	150-210	22-26	180-210	26-30
1.60	210-250	26-30	180-250	21-27	210-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15-20 lit/min. approx.

RECOMMENDED STICK OUT : 15 - 20mm

PACKING : 15 kgs. plastic spool.

CODIFICATION : AWS A / SFA 5.29 E81T1-W2 C
APPROVED BY : RDSO-IRS CLASS IV

DESCRIPTION: : Royalfil GS-18R is Rutile base all position flux cored wire for welding of low alloy. This wire is having stable and smooth arc with good slag detachability & excellent bead appearance with CO2 shield. This wire is designed for welding CORTON grade weather resistance steels.

APPLICATION: : Royalfil-18R is designed for welding atmospheric corrosion resistant steel as Resco, corton & ITACOR. Suitable for joining weathering grade steels conforming to ASTM SA-588, SA-242 etc.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD) :
Element	C	Mn	Si	S	P	Cr	Ni	Cu
Typical Values	0.05	0.97	0.45	0.01	0.018	0.62	0.65	0.40
Spec. Reqd.	0.12 Max	0.50 - 1.30	0.35 -0.80	0.03 Max	0.03 Max	0.45 -0.70	0.40 - 0.80	0.30 - 0.75

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES):
Property	UTS (N/mm²)	YS (N /mm²)	Elongation (L=4d) %	CVN Impact Strength At –30ºC (Joules)
Typical Values	600	510	25	50
Spec. Reqd.	550-690	470 Min	19 Min	27 Min

WELDING PARAMETER: (DC+ VE)
Diameter in mm	Flat		Vertical-Up		Overhead
	A	V	A	V	A	V
1.20	180-210	26-30	150-210	22-26	180-210	26-30
1.60	210-250	26-30	180-250	21-27	210-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15 - 20 lit /min approx.

RECOMMENDED STICK OUT : 15 - 20mm

PACKING : 15 kgs. plastic spool.

Classfication : AWS-SFA A5.20E70T-5

Description : ROYALFIL GS-31B are highly basic flux cored wires having stable and smooth arc with good slag detachability. The weld metal is of radiographic quality. This wire is formulated to have excellent crack resistance in rigid joints subjected to high stresses.

Applications : Royalfil GS-31B is ideal for welding carbon steels, fine grained steels subjected to dynamic loads, high stresses where good toughness at sub-zero temperatures with excellent crack resistance required. Typical applications includes steel plant equipments, heavy machinery etc. Suitable for joining steels conforming to ASTM Grade C of SA-285/SA-285 M,C,D,E Grades of SA-414/SA-414M Grade 60) Grade65 of SA-515,SA 516/SA-515 M,SA 516M.

CODIFICATION : AWS A / SFA 5.20 E70T-5 C

DESCRIPTION: : Royalfil GS-31RB is basic type flux cored wire for flat & horizontal welding with CO2 shielding. The slag coverage is complete and easy to remove. Weld metal is consistently free of inclusions and porosity for X-ray soundness. This wire is formulated to produce fewer fumes, minimal spatter.

APPLICATION: : Royalfil GS-31RB is designed for single and multipass welding of low and medium carbon steels. Suitable for joining steels conforming to ASTM Grade C,D,E OF SA-414 /SA-414M, (P.No.1) Typical application includes steel plant equipments, heavy machinery etc.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD) :
Element	C	Mn	Si	S	P	Ni
Typical Values	0.05	1.41	0.40	0.010	0.018	0.30
Spec. Reqd.	0.12 Max	1.75 Max	0.90 Max	0.03Max	0.03 Max	0.50 Max

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES):
Property	UTS (N/mm²)	YS (N /mm²)	Elongation (L=4d) %	CVN Impact Strength At – 30ºC (Joules)
Typical Values	550	470	26	60
Spec. Reqd.	480 Min	400 Min	22 Min	27 Min

WELDING PARAMETER: (DC+ VE)
Diameter in mm	Flat & Horizontal
	A	V
1.20	180-210	26-30
1.60	210-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15 - 20 lit/min approx.

RECOMMENDED STICK OUT : 15 - 20mm

PACKING : 15 kgs. plastic spool.

CODIFICATION : AWS A/ SFA 5.29 E80T1-K2 C

DESCRIPTION: : Royalfil GS-36R is a low alloy rutile base flux cored wire depositing approximately 1.0-2.0% Ni & 0.20% Mo weld metal. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity with very good mechanical strength. It is used for flat & horizontal welding with CO2 shield. Weld metal is of radiographic quality.

APPLICATION: : Royalfil-GS-36R is welding wire for welding of high tensile steel used in machinery, structures bridges etc. Steels welded are Hy80, Hy100. ASTM A 710, ASTM A 514 and similar high strength steels.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD) :
Element	C	Mn	Si	S	P	Cr	Ni	Mo
Typical Values	0.05	1.20	0.40	0.010	0.018	0.10	1.50	0.20
Spec. Reqd.	0.15 Max	0.50 - 1.75	0.80 Max	0.03 Max	0.03 Max	0.15 Max	1.00 - 2.00	0.35 Max

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES):
Property	UTS (N/mm²)	YS (N /mm²)	Elongation (L=4d) %	CVN Impact Strength At – 30ºC (Joules)
Typical Values	620	530	24	60
Spec. Reqd.	550 - 690	470 Min	19 Min	27 Min

WELDING PARAMETER: (DC+ VE)
Diameter in mm	Flat & Horizontal
	A	V
1.20	180-210	26-30
1.60	210-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15 - 20 lit / min approx.

RECOMMENDED STICK OUT : 15 - 20mm

PACKING : 15 kgs. plastic spool.

CODIFICATION : AWS A / SFA 5.29 E90T5-K2 C

DESCRIPTION: : Royalfil GS-41B is basic flux cored wire having stable and smooth arc with good slag detachability. It is used for flat & horizontal welding with CO2 shield. Weld metal is of radiographic quality.

APPLICATION: : Royalfil GS-41B is suitable for welding of many HSLA steels like HY-80, Naxtra 56, 63, LA60 etc. Suitable for joining steels conforming to ASTM Grade 60, Grade 65 steel of SA-515/ SA-515M Grade 55,Grade 60, Grade 65 steels of SA-516/SA-516M, all thickness range of SA-455/SA-455M etc.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD) :
Element	C	Mn	Si	S	P	Cr	Ni	Mo
Typical Values	0.05	1.45	0.45	0.01	0.018	0.15	1.80	0.30
Spec. Reqd.	0.15 Max	0.50 -1.75	0.80 Max	0.03 Max	0.03 Max	0.15 Max	1.00 - 2.00	0.35 Max

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES):
Property	UTS (N/mm²)	YS (N /mm²)	Elongation (L=4d) %	CVN Impact Strength At – 50ºC (Joules)
Typical Values	705	590	20	50
Spec. Reqd.	620-760	540 Min	17 Min	27 Min

WELDING PARAMETER: (DC+ VE)
Diameter in mm	Flat & Horizontal
	A	V
1.20	180-210	26-30
1.60	210-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15-20 lit / min approx.

RECOMMENDED STICK OUT : 15-20mm

PACKING : 15 kgs. plastic spool.

CODIFICATION : AWS A / SFA 5.29 E90T5-B3 C

DESCRIPTION: : Royalfil GS-41B3 is basic flux cored wire having stable and smooth arc with good slag detachability. This wire is designed for welding of creep-resisting 2.25% Cr & 1% Mo steels. It is used for flat & horizontal welding with CO2 shield. Weld metal is of radiographic quality.

APPLICATION: : Royalfil GS-41B3 is designed for welding of creep-resisting 2.25% Cr & 1% Mo steel in flat and horizontal position. It is used for welding of high temperature, creep resistant Cr-Mo alloy boiler plates, pressure pipes and other pressure vessel applications. Suitable for joining steels conforming to ASTM Grade F22 of SA-182/ SA-182M & SA-336/ SA-336M,Grade T4,T22 of SA-199 / SA-1995M,Grade P22 of SA-335/SA-335M etc.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD) :
Element	C	Mn	Si	S	P	Cr	Ni
Typical Values	0.05	1.05	0.35	0.01	0.018	2.25	1.00
Spec. Reqd.	0.05 - 0.12	1.25 Max	0.80 Max	0.03 Max	0.03 Max	2.00 - 2.50	0.90 - 1.20

MECHANICAL PROPERTIES OF THE PURE WELD METAL : (TYPICAL VALUES) AFTER PWHT AT 690+ 14 0C FOR 1 HOUR
Property	UTS (N/mm²)	YS (N /mm²)	Elongation (L=4d) %
Typical Values	675	605	20
Spec. Reqd.	620 - 760	540 Min	17.0 Min

WELDING PARAMETER: (DC+ VE)
Diameter in mm	Flat & Horizontal
	A	V
1.20	180-210	26-30
1.60	210-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15-20 lit/min approx.

RECOMMENDED STICK OUT : 15 - 20mm

PACKING : 15 kgs. plastic spool.

CODIFICATION : AWS A / SFA 5.29 E91T1-B3 C

DESCRIPTION: : Royalfil GS-41R is an all position low alloy rutile base flux cored wire depositing approximately 2.25% Cr & 1.0%Mo weld metal with CO2 shielding. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for radiography soundness

APPLICATION: : Royalfil GS-41R is used for welding of similar composition of Cr-Mo steels and other creep resistant steels. It is also used for welding of high temperature & pipe steels for oil industry and for welding of steel casting (DIN 7245:GS-18CR Mo9-10) Suitable for joining steels conforming to ASTM Grade F22 of SA-182/ SA-182M & SA-336/ SA-336M,Grade T4,T22 of SA-199 / SA-1995M,Grade P22 of SA-335/SA-335M etc.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD) :
Element	C	Mn	Si	S	P	Cr	Mo
Typical values	0.06	0.50	0.40	0.010	0.018	2.25	1.0
Spec. Reqd.	0.05 – 0.12	1.25 Max	0.80 Max	0.03 Max	0.03 Max	2.00 – 2.50	0.90- 1.20

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES) : (AFTER PWHT AT 690 + 140C FOR 1 HOUR)
Property	UTS (N/mm²)	YS (N /mm²)	Elongation (L=4d) %
Typical Values	705	585	20
Spec. Reqd.	620-760	540 Min	17 Min

WELDING PARAMETER: (DC+ VE)

Diameter in mm	Flat		Vertical-UP		Overhead
	A	V	A	V	A	V
1.20	180-210	26-30	150-210	22-26	180-210	26-30
1.60	210-250	26-30	180-250	21-27	210-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15-20 lit/min. approx.

RECOMMENDED STICK OUT : 15 - 20mm

PACKING : 15 kgs. Plastic spool.

CODIFICATION : AWS A / SFA 5.29 E110T5-K4 C

DESCRIPTION: : Royalfil GS-42B is low alloy basic flux cored wire depositing 2% Ni, 0.25% Cr & 0.5% Mo weld metal. The weld deposit is of radiographic quality with very low diffusible hydrogen and stable and smooth arc with good slag detachability. It is used for flat & horizontal welding with CO2 shield

APPLICATION: : Royalfil GS-42B is designed for welding of high strength, fine grained quenched & tempered steel like N-A-XTRA 70, USS T1,T1B etc. to meet low temperature toughness as well as down to - 50ºC. It is also used for fabrication of earthmoving equipments, steel construction, crane plates and other similar application suitable for joining steels conforming to ASTM Grade C,D of SA-225/SA-225M, Grade A,B,C of SA-738/SA738M, all thickness range OF SA-612/612m ETC.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD) :
Element	C	Mn	Si	S	P	Ni	Cr	Mo
Typical values	0.05	1.75	0.45	0.010	0.018	2.00	0.25	0.50
Spec. Reqd.	0.15 Max	1.20 - 2.25	0.80 Max	0.030 Max	0.030 Max	1.75 – 2.60	0.20 -0.60	0.20 - 0.65

MECHANICAL PROPERTIES OF THE PURE WELD METAL : (TYPICAL VALUES)
Property	UTS (N/mm²)	YS (N /mm²)	Elongation (L=4d) %	CNV Impact Strength At - 50ºC (Joules)
Typical Values	820	730	20	50
Spec. Reqd.	760-900	680Min	15Min	27 Min

WELDING PARAMETER : (DC + VE)

Diameter in mm	Flat & Horizontal
	A	V
1.20	180-210	26-30
1.60	210-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2 ) shielding at 15-20 lit / min approx.

RECOMMENDED STICK OUT : 15 - 20mm

PACKING : 15 kgs. plastic spool.

CODIFICATION : AWS A / SFA 5.29 E 81T1-B2 C

DESCRIPTION: : Royalfil GS-81R is an all position low alloy rutile base flux cored wire depositing approximately 1.20% Cr & 0.50%Mo weld metal with CO2 shielding. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for radiography soundness.

APPLICATION: : Royalfil GS-81R is used for welding of similar composition of Cr-Mo steels and other resistant steels. It is also used for welding of high temperature & pipe steels for oil industry.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD):
Element	C	Mn	Si	S	P	Cr	Mo
Typical values	0.06	0.70	0.60	0.010	0.015	1.20	0.50
Spec. Reqd.	0.05 - 0.12	1.25 Max	0.80 Max	0.03 Max	0.03 Max	1.00 -1.50	0.40 -065

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES): (AFTER PWHT AT 690 + 15oC FOR 1 HOUR)
Property	UTS (N/mm²)	YS (N /mm²)	Elongation (L=4d) %
Typical Values	600	545	24.50
Spec. Reqd.	550 - 690	470 Min	19 Min

WELDING PARAMETER: (DC+ VE)

Diameter in mm	Flat		Vertical-Up		Overhead
	A	V	A	V	A	V
1.20	180-210	26-30	150-210	22-26	180-210	26-30
1.60	210-250	26-30	180-250	21-27	210-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15-20 lit / min approx.

RECOMMENDED STICK OUT : 15 - 20mm

PACKING : 15 kgs. plastic spool.

Description : Royal 7060 hard facing self shielded (open ARC) flux core wire deposits high chromium high carbon weld metal subjected to hard facing of component for extreme abrasion / erosion under moderate / heavy impact load. The weld deposit is nonmachinable and grinding is possible.

Applications : Hardfacing excavator parts, bucket, cutting edges grabteeth, crusher jaws & cones, table liner high chrome crusher rolls in cement plants, catalyst pipes and bends heavy load earth moving equipments etc.

Weldmetal Analysis %
Element	C	Mn	Si	S	P	Cr
Percent	5.0 % max	1.20 % max	1.0 % max	0.02 % max	0.030 % max	24-26 % max

Welding Parameter :

Size	Range
1.6 - 2.0 mm	200-350A, 26-28 V
2.4 - 2.8 mm	250 - 400A, 28-29 V

Wire Extension (Stick out)	35 - 40mm
Hardness	56-62 HRC on IIIrd layer.
Polarity	DC + ve.
Size	1.60mm, 2.00mm, 2.80mm diameter.
Packing	Supplied in 12.5 kgs. spool sealed in polythene bag and shrink wrapped in a corrugated box. 2.4 & 2.8mm wires are available in 250 kgs fiber drum for automatic welding.

Description : A low alloyed flux core wire designed for building up crack free weld deposit and are machinable with carbide tipped tools. Deposited weld metal gives the hardness 30 – 40HRC.

Applications : It is for rebuilding of worn machinery parts, deposit surfaces are suitable for metal to metal rolling and sliding contact of low / high speed gear teeth shaft rail links rollers, wheel etc.in Mining & Civil Engineering industries.

WELDMETAL ANALYSIS %:
Element	C	Mn	Si	Cr	Mo	V
Spec. Reqd.	0.10-0.30	0.50-2.0	1.0 max	1.80-3.80	1.0 max	0.35 max

MECHANICAL PROPERTIES :- : HARDNESS ON III RD LAYER IS 30 – 40 HRC.

WELDING PARAMETER : (Dc +VE)

Diameter in mm	Flat & Horizontal
	A	B
1.20-1.60	200-250	22-24
2.00-2.40	250-350	26-32

Packing : 15 kgs. plastic spool for 1.20/1.60mm
10 Kgs. plastic spool for 2.00/2.40mm

RECOMMENDED STICK OUT : 20 - 40 mm

Description : A high carbon& high chrome flux core wire depositing a weld metal having excellent resistant of abrasion friction and moderate impact. A deposited weld metal gives Hardness 55 to 60 HRC.

Applications : Suitable for surfacing of minerals craine wheels hot & cold punching dies metal cutting & forming tools, crush hammer & catter pillers trades, crane wheels, conveyer buckets. Self tempering deposit for hard facing applications in Mining & Civil Engineering industries.

MECHANICAL PROPERTIES :-
HARDNESS ON III RD LAYER IS 55 – 60 HRC.

WELDING PARAMETER : (DC +VE)
Diameter in mm	Flat & Horizontal
	A	B
1.20-1.60	200-250	26-32
2.00-2.40	250-350	26-32

PACKING : 15 kgs. plastic spool for 1.20/1.60mm
10 Kgs. plastic spool for 2.00/2.40mm

RECOMMENDED STICK OUT : 20 - 40 mm

Description : A high carbon& high chrome flux cored wire depositing air hardfnening weld metal is of approx 58 to 62 HRC. The weld metal is resistant to severe abrasion and moderate impact.

Applications : Suitable for hard facing application like Dredger bucket lips, teeth, shaves, excavator, conveyer bucket cutting edges etc.

Weldmetal Analysis %
Element	C%	Mn%	Si%	Cr%	Mo%	V%
Percent	0.30-0.60	1.0-2.0	1.0 max	4.0-8.0	1.0-2.0	0.5-1.5

Mechanical Properties : Hardness on III rd Layer is 58 – 62 HRC.

Current / Polarity : DC Wire Positive

Size of wire dia (mm)	Current / Amp. Range	Volt	Free Wire length (mm)
1.20-1.60	200-300	22-24	25-35
2.00-2.40	250-400	26-28	30-40

Packing : 12.50kgs. spool in polythin bag and shrikataped in corrugated box.

Description : Royalfil OA - 307 is a Self Shielded rutile coated multi purpose stainless steel flux cored wire for all position welding. The weld metal has excellent crack resistant & heat resistance at 900ºC . It is also corrosion resistant to Atmosphere marine water and weak acids. It gives 18%Cr, 8% Ni, 6% Mn type weld deposit with easily slag removable.

Applications : Suitable for joining ferrtic to austenitic steel, Armour plates, Heat resistant steel, dissimilar steel, Buffer layer on difficult steel before hardfacing, excellent for repairing cracks in austenitic manganese steel casting for surfacing manganese steel.

Weldmetal Analysis %
Element	C	Mn	Si	S	P	Cr	Ni	Mo
Spec. Reqd.	0.13% max	4 – 6 %	1.0% max	0.03%	0.04%	18-20%	9-10.5%	05-1.50%

Mechanical Properties of The Pure Weld Metal
Y.S (N/mm²)	UTS (N/mm²)	Elongation (L =4d) %
400-500	550-650	30% min

Welding Parameter : Dc Wire Positive

Diameter in mm	Amps	Voltages	Free Wire length (mm)
1.60	160-220A	24-28V	25-35
2.4	240-350A	26-30V	30-40
2.8	350-400A	26-30V	30-40

Packing : 12.50kgs. spool in polythin bag and shrink packed corrugated box.

CODIFICATION : AWS A / SFA 5.22 E308 LT1-1
APPROVED BY : RDSO - IRS M 46 CLASS VI

Description : Royalfil GS-1C is an extra low carbon Lime Titania all position 19% Cr-10 % Ni stainless steel gas shield flux cored wire. The weld deposit is highly resistance intergranular corrosion, cracking, oxidation and scaling. It gives uniform and fine rippled bead characterized by excellent all around performance and mechanical properties. Weld metal is of radiographic quality with easy slag removal and low spatters.

Applications : Royalfil GS-1C is used for welding of 18%Cr, 9% Nickel Steel for joining Austenitic Steels such as 304, 304 L, 321, CF-8, CF-3.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD):
Element	C	Mn	Si	S	P	Cr	Ni	Mo	Cu
Typical Values	0.030	1.50	0.60	0.010	0.030	19.80	9.50	0.050	0.10
Spec. Reqd.	0.040 Max	0.5 -2.50	1.0 Max	0.030 Max	0.040 Max	18 - 21	9.0 - 11.0	0.50 Max	0.50 Max

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES):
Properties	UTS (N/mm²)	Elongation (L=4d) %
Typical Values	600	40.5
Spec. Reqd.	520 Min	35 Min

WELDING PARAMETER: (DC +VE)
Diameter in mm	Flat		Vertical-Up		Overhead
	A	V	A	V	A	V
1.20	160-210	26-30	120-210	22-26	160-210	26-30
1.60	190-250	26-30	160-250	21-27	190-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15 - 20 lit/min approx.

RECOMMENDED STICK OUT : 15-20mm.

PACKING : 12.5 kgs. plastic spool.

CODIFICATION : AWS A / SFA 5.22 E 316LT1-1

DESCRIPTION : Royalfil GS – 2C is an extra low carbon rutile coated all position stainless steel flux core welding wire with CO2 gas shielding. It gives the weld deposit of 18% Cr, 12% Ni & 2% Mo etc. It runs smoothly & gives uniform weld metal deposit with easily slag removal. The weld metal is highly resistance to intergranular corrosion . Weld metal is of radiographic quality with easy slag removal and low spatters.

APPLICATION : It is used for welding of 18% Cr, 12% Ni & 2.50% Mo steel also use for welding of AISE 316L & 317L type of stainless steel in chemical plant, paint, pulp paper & textile industries,CF-8M,CF-3M

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD):
Element	C	Mn	Si	S	P	Cr	Ni	Mo	Cu
Typical Values	0.030	1.50	0.70	0.010	0.030	18.50	12.05	2.50	0.1
Spec. Reqd.	0.040 Max	0.50– 2.50	1.0 Max	0.030 Max	0.040 Max	17- 20	11- 14	2.0 – 3.0	0.50 Max

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES):
Properties	UTS (N/mm²)	Elongation (L=4d) %
Typical Values	580	38
Spec. Reqd.	485 Min	30 Min

WELDING PARAMETER: (DC +VE)
Diameter in mm	Flat		Vertical-Up		Overhead
	A	V	A	V	A	V
1.20	160-210	26-30	120-210	22-26	160-210	26-30
1.60	190-250	26-30	160-250	21-27	190-250	26-30

SHIELDING GAS : : Carbon Dioxide (CO2) shielding at 15 - 20 lit / min approx.

RECOMMENDED STICK OUT : 15-20mm

PACKING : 12.5 kgs. plastic spool.

CODIFICATION : AWS A / SFA 5.22 E309LT1-1

DESCRIPTION: : Royalfil GS-D2 is a stainless steel flux core welding wire for all position welding with co2 gas shielding. It gives the 23% Cr and 12% Ni weld deposit with excellent all around performance and resistance to chemical corrosion. Weld metal is of radiographic quality with easy slag removal and low spatters.

APPLICATION : : Royalfil-GS-D2 is suitable for the welding of dissimilar metals such as stainless steel and carbon steel or stainless steel and low alloy steel.

WELDMETAL ANALYSIS % (TYPICAL VALUES UNDER CO2 SHIELD) :
Element	C	Mn	Si	S	P	Cr	Ni	Mo	Cu
Typical Values	0.030	1.60	0.65	0.010	0.030	23.20	12.75	0.05	0.10
Spec. Reqd.	0.04 Max	0.5 – 2.50	1.00 Max	0.030 Max	0.040 Max	22.0-25.0	12.0-14.0	0.5 Max	0.5 Max

MECHANICAL PROPERTIES OF THE PURE WELD METAL (TYPICAL VALUES):
Property	UTS (N/mm²)	Elongation (L=4d) %
Typical Values	600	36
Spec. Reqd.	520 Min	30 Min

WELDING PARAMETER: (DC +VE)
Diameter in mm	Flat		Vertical-Up		Overhead
	A	V	A	V	A	V
1.20	160-210	26-30	120-210	22-26	160-210	26-30
1.60	190-250	26-30	160-250	21-27	190-250	26-30

SHIELDING GAS : Carbon Dioxide (CO2) shielding at 15 - 20 lit / min approx.

RECOMMENDED STICK OUT : 15-20mm

Packing : Supplied in 12.5 kgs. Plastic spool. Each spool is sealed in an airtight polyethylene bag and then packed in a corrugated box. Other type of packing can be supplied on request.

PACKING : 12.5 kgs. plastic spool.